Jilin Tianfeng Grain Collection and Logistics Co., Ltd. was established in December 2004. It is a modern agricultural processing enterprise integrating rice planting, corn drying, purchasing, warehousing, processing and sales. Previously, it had a rice production line with a daily processing capacity of 200 tons. In early 2021, a new production line with a daily output of 300 tons of rice was invested and constructed. The 3S process of quality sorting was used in the sorting and grading section of the line, which completely solved the sorting problems that many color sorters could not solve before and improved the quality of rice. In this issue of "Entering the Cloud Vision of Quality sorting", let us walk into the 6S process demonstration factory of quality sorting together-Jilin Tianfeng Grain Storage and Logistics Co., Ltd. explores the technological changes and industrial contributions brought by the quality sorting 6S process and quality sorter.

Eagle Eye Ascends Select Yellow Protect White

Jilin Tianfeng’s investment in the construction of the new production line for the first color sorting process of the sorting and grading section uses Anysort’s new leading technology SA series cloud color sorter, which is upgraded on the basis of the traditional eagle-eye recognition camera and equipped with VNIR The eagle eye camera with spectral depth fusion sensing technology realizes more excellent color recognition ability and biometric recognition ability. Intelligent and chromaticity perception can accurately identify the high and subtle color differences of rice grains. It can not only effectively identify and sort deep yellow and yellow rice, but also Efficiently identify and sort light yellow rice, such as light yellow rice, fresh water yellow, and light yellow rice, and when sorting yellow grain rice, its excellent intelligent and chromaticity perception technology can also realize the selection of yellow grain rice without white grain rice. In addition, according to the technical staff of Anysort, the newly upgraded SA series rice color sorting machine is based on the original "anti-professional" technology, and has been upgraded to realize the recognition of dark rice, especially light and dark rice, which has been plagued by the rice processing industry. This technical problem of sorting has promoted the identification and sorting of yellow-grained rice in rice processing to a new level.

The white messenger, the wise meet the challenge

The selection of rice chalky grains has long been considered simple and easy without any technical difficulty, so usually rice processing companies have relatively less stringent requirements for selecting white sorting machines. But in fact, there are many problems and difficulties that are easily overlooked in the classification of chalky grains in rice processing. The whole grain chalky white and broken white particles are sorted and sorted at the same time in the case of containing broken whites. For example, the heart white, abdominal white and back white can be effectively identified and sorted. In addition, the identification of chalky grains of many high-white rice varieties is also a problem that plagues many rice companies. Jilin Tianfeng’s 200-ton/day rice processing line was built earlier because of the high chalkiness rate of local rice varieties. Using multiple color sorters for sorting, even so, there are still a lot of chalky sorting problems. Therefore, before the investment and construction of the new production line, the chalky sorting ability was also an indicator item that Tianfeng focused on. After a large number of inspections and tests, a Anysort’s SC768 cloud quality sorter was finally selected for chalky particle identification and sorting. Of course, the final debugging results of the whole line also made Jilin Tianfeng Company very satisfied. One cloud quality sorting machine is worth two or three ordinary color sorting machines.

 Shape selection weapon, eternal god

The last cloud quality sorting machine of Jilin Tianfeng's new production line color sorting 3S process selection is SD768R. Because this is the last identification and sorting device on the entire production line, Tianfeng Company has more complicated requirements in the function design of this process. Firstly, it is based on the strict requirements of small chaff balls, which are particularly concerned by the previous production management and quality control experience. Secondly, it is the risk control for foreign objects such as glass, desiccant, and metal. Finally, it is aimed at the high standards of high-grade rice with low or even fragmented content. Because of the high standards and complexity of requirements, Jilin Tianfeng Company is based on the enterprise's excellence in rice quality and responsibility for the interests of consumers. Even with the strong suggestions and commitments of the sales and technical team of Anysort, it still organizes the grading process. Corresponding grading equipment was set up, but when the entire production line was officially commissioned, the leading technology and excellent performance of SD768R completely conquered Jilin Tianfeng Company, calling the SD768R cloud quality sorter: "It’s simply YYDS (Internet language: The eternal god)", "it really is the eternal god", "can be called the protector of our rice processing".