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Why is the 3S production line of rice processing color sorting beyond your imagination?---part2 Mar 08, 2022

Quality upgrade of impurity removal and purification

A great value choice for grain roughness

In the rice milling section of rice processing, it is easy to be broken due to the interference of external factors. Among them, the rice smut block will pollute the rice and oil bran after being crushed in the rice mill, which will easily cause the product to fail to sell at a good price. Liu Gang, general manager of Kaidi Grain Industry Co., Ltd., also wanted to solve such a problem. When he learned that the SF cloud color sorter can not only separate grains but also sort impurities, he used the gravity grain screening in his own production line. A SF cloud color sorting machine  was added later. This SF cloud color sorting machine did not live up to his trust, and sorted impurities such as rice smut, black roughness, stones, plastic, glass, platycodon, cigarette butts, nut shells, welding slag, braided rope, damaged belts, etc. This not only greatly improves the oil bran grade and reduces the impurity content in the oil bran, but also effectively prevents and controls the risks of aflatoxins and plasticizers. Of course, it also reduces the broken rice rate in the rice milling sorting.

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Whole crushed quality sorting and grading solving problems

Color sorting of 3S technology to create a myth

We all know that the precise control of broken rice indicators in white rice grading has always been a problem. At the same time, the content of broken rice in traditional equipment is very high. Even after reprocessing, it is still a large amount. The losses caused by the business are actually very large. In addition, the traditional white rice grading equipment is very cumbersome to replace or clean the sieve, which is laborious and time-consuming, and cannot effectively complete the whole crushing and grading, not to mention the effective treatment of the unavoidable variety in rice processing. Kaidi Grain Industry Co., Ltd. has been using white rice grading sieve to screen the broken rice before entering the finished product warehouse before using SD cloud color sorter. The broken rice exceeds the standard, so both sides have brought huge losses to the enterprise. After installing the SD cloud color sorting machine in the production line, General Manager Liu Gang chose to let the white rice grading screen in front of the warehouse only sieve the small ones and put the rest directly into the warehouse. Before the rice is packed, the SD cloud color sorter is used to select various grades of broken rice according to customer requirements, which not only solves the problems that the finished product contains too much broken and too much whole, but also easily solves the problem of the finished product. The problem of excessive broken rice content in each bag of rice during the packaging process caused by the automatic grading of white rice in the warehouse. There is a SF color sorter in the hulling section, an SD whole crushing and grading cloud color sorter after the finished rice is out of the warehouse, and a SC cloud color sorter in the polishing section. A rice production line with a daily output of 200 tons uses only three cloud color sorter to form a standard color sorting 3S production line, which saves the land occupation of machinery and equipment while ensuring the quality of rice products, increasing rice output, and improving the value of rice utilization space.

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Anysort technology leads the future. The color sorting 3S process promotes the transformation and upgrading of new processes and new equipment of grain and oil processing enterprises, empowers the improvement of product value of enterprises, and promotes the development of rice processing towards digital intelligence and flexibility.

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